Built for Champions. Crafted for Performance.

Custom Head Guard Manufacturer

Bari Sports Gear is a custom head guard supplier based in Sialkot, Pakistan, producing protective headgear for boxing, MMA, Muay Thai, and kickboxing brands, gyms, and distributors worldwide. 

Low Minimum

we offer flexible production options with minimum order quantity (MOQ), 30 pcs each design making it easy for startups, brands, academies, and teams to get started.

Premium Quality

We use premium materials, advanced production techniques, and strict quality control to ensure every product meets the highest standards.

Customer Assistance

Our experienced expert team is always available to assist you throughout the manufacturing process, from design consultation to final delivery.

Limitless Customizations

We provide complete customization options including designs, fabrics, colors, and branding to create unique fight wear for your business needs.

Fast Worldwide Shipping

With efficient production and secure reliable shipping partners, we deliver your orders on time without compromising quality.

Custom Head Guard for All Ages & Sizes

We manufacture head guards across all age groups and fits, so your product line can serve every segment of your customer base:

Men’s head guards manufacturer

Men’s head guards

standard and larger shell sizes with fuller padding for adult training and competition
Women’s head guards manufacturer

Women’s head guards

refined shell shape and sizing for a more accurate fit, available in the same configurations as our standard range
Kids’ head guards manufacturer

Kids’ head guards

smaller shell sizes and lighter builds designed for youth training programs, with the same protective standards scaled down for smaller heads

Custom Fit. Maximum Protection.

Custom Head Guards Manufacturing

Whether you need a small custom boxing head guard run for your gym or a full private-label headgear line for your brand, our factory handles design, materials, and production in-house from start to finish.

Every head guard we produce is built to your specifications from shell shape and cheek coverage to foam density and closure style. As a custom head guard manufacturer, we work directly with brand owners, martial arts gyms, and combat sports retailers to develop headgear that matches their sport, their branding, and their budget.

Our head guards are commonly used for:

  • Boxing sparring and competition
  • MMA training and amateur competition
  • Muay Thai and kickboxing
  • Taekwondo and karate sparring
  • Youth and adult training programs

Personlized Head Guard Configurations

We manufacture head guards in a range of configurations, and can adjust coverage and structure based on the sport and use case:

Open-face head guard

Open-Face Head Guard

Designed for excellent visibility and mobility while providing essential protection for the forehead, cheeks, and ears.
Cheek-protector head guard

Cheek-Protector Head Guard

Features extended cheek padding for enhanced facial protection while maintaining a comfortable and secure fit.
Full-face / cage head guard

Full-Face / Cage Head Guard

Built with a protective face cage to provide comprehensive coverage and added protection during intense combat training.
Competition-style head guard

Competition-Style Head Guard

A lightweight, streamlined design offering reliable protection, clear visibility, and unrestricted movement during competition.
Sparring/training head guard

Sparring/Training Head Guard

Designed for regular training and sparring with enhanced padding, comfortable fit, and dependable impact protection.
Ear-guard integrated head guard

Ear-Guard Integrated Head Guard

Features integrated padded ear protection to help protect the ears while providing a secure fit during combat sports training.

Each configuration can be combined with your choice of materials, colors, and branding.

Materials & Construction

We made head guards using:

Genuine or synthetic leather shells

chosen based on durability, cost target, and finish

High-density shock absorbing foam

layered foam construction for impact dispersion

Reinforced stitching

double and triple stitched seams at stress points

Adjustable strap systems

hook-and-loop, lace-up, or buckle closures

Breathable interior lining

moisture-wicking lining for extended wear comfort

Protect Your Head. Elevate Your Game.

Customization Options

We make every head guard to order rather than selling from a fixed catalog, giving you full control over how the final product looks, fits, and performs. Customization options include:

Branding

custom logo printing, embroidery, or embossing on the shell or straps

Colors & design

custom color combinations, panel layouts, and accent detailing

Sizing

full size range development from youth to adult, across multiple fits

Materials

choice of genuine leather, synthetic leather, or a blend, based on durability and budget

Padding

adjustable foam density and padding layout for your preferred level of protection

Packaging

custom packaging, branded tags, and labels for retail-ready or private-label products

Why Manufacture with Bari Sports Gear

Fight Hard. Stay Protected.

Sialkot-based production

Sialkot is a long-established hub for combat sports equipment manufacturing, giving us access to experienced pattern makers, stitchers, and material suppliers

Premium Protection, Fully Customized.

In-house production

cutting, stitching, foam fabrication, and quality control all handled at our own facility

custom head guards

Your Design. Your Fit. Your Head Guard.

OEM & private label support

we produce under your brand name and packaging

Custom Protection for Serious Fighters.

Sample development

we produce samples before bulk production so you can approve fit, materials, and finish

Custom Boxing Head Guard Manufacturer & Supplier

Bari Sports Gear operates as both a boxing head guard manufacturer and supplier, meaning we support two different kinds of buyers:

  • Brands & private label businesses — we manufacture custom boxing head guards from scratch to your design, branding, and specifications, ideal for businesses building their own equipment line.
  • Gyms, distributors & retailers — we supply finished boxing headgear in bulk for gyms, teams, and resellers who need reliable stock without developing a custom design from the ground up.

Whether you need a one-time custom production run or an ongoing supply arrangement for repeat orders, we can structure manufacturing and shipping schedules around your business needs, with consistent quality control across every batch.

Our Manufacturing Process

Maximum Coverage. Maximum Confidence.

Design Consultation

Share your ideas, logos, colors, and requirements.

Artwork Development

Our design team prepares professional production ready artwork.

Sample Production

We create samples for approval before bulk production.

Manufacturing

Your are produced using premium materials and advanced manufacturing techniques.

Quality Inspection

Every product undergoes strict quality control checks.

Doorstep Delivery

Your order is securely packed and delivered safely to your doorstep, anywhere in the world.

Payment Method

50% advance payment is required to start production, and the remaining 50% balance must be paid before shipment.

Partner Carriers

DHL DPD UPS FedEx

Get a Custom Quote

Tell us your head guard specifications style, sizing, materials, branding, and order volume and our team will put together a sample and quote. Contact Bari Sports Gear to start your custom head guard or custom boxing head guard production run.

Frequently Asked Questions (FAQs)

Our minimum order quantity for custom head guards is 30 pieces.

Yes, in addition to boxing head guards, we manufacture headgear for MMA, Muay Thai, kickboxing, and other combat sports.

Timelines vary based on order size and customization complexity. We’ll confirm an estimated production and shipping timeline as part of your quote.